ZEISS ATOS Capsule 3D Measuring Services by Ming-Li Precision

Ming-Li Precision offers state-of-the-art ZEISS ATOS Capsule 3D measuring services, providing unparalleled accuracy and precision for various industries. The ZEISS ATOS Capsule is a high-resolution optical digitizer that ensures meticulous inspection and quality control, making it ideal for complex and intricate components.

 

 

Machine Overview

 

ZEISS ATOS Capsule

•         Brand: ZEISS
•         Model: ATOS Capsule
•         Origin: Germany
•         Measurement Precision: ±0.003 mm
•         Description: The ZEISS ATOS Capsule is designed for high-resolution 3D digitizing and inspection. It is equipped with advanced optical technology to capture detailed measurements, ensuring superior quality control.

Service Features

Service Feature	Details
Technology Used	ZEISS ATOS Capsule
Measurement Precision	±0.003 mm
Applications	Aerospace, medical devices, electronics, automotive
Advantages	High accuracy, detailed inspection, comprehensive quality control
Customization	Tailored solutions to meet specific customer requirements

 

Benefits of ZEISS ATOS Capsule 3D Measuring

1. High Precision: Achieving measurement precision ±0.003 mm., ideal for intricate components.
2. Detailed Inspection: Captures detailed 3D measurements, ensuring comprehensive inspection and quality control.
3. Versatile Applications: Suitable for a wide range of industries, including aerospace, medical devices, electronics, and automotive.
4. Cost-Efficiency: Enhanced measurement accuracy minimizes material waste and optimizes production efficiency.

 

 

Applications in Various Industries

•         Aerospace: High-precision inspection of turbine blades, structural parts, and other critical components.
•         Medical Devices: Detailed measurement and inspection of surgical instruments, implants, and diagnostic equipment.
•         Electronics: Precision measurement of connectors, micro-components, and housing parts.
•         Automotive: Comprehensive inspection of engine components, sensors, and intricate mechanical parts.

 

Why Choose Ming-Li Precision?

Ming-Li Precision stands out due to its commitment to quality, advanced technology, and customer-centric approach. We collaborate closely with clients to deliver solutions that meet stringent industry standards and exceed expectations.

 

 

 

Case Study: Automotive Component - Gearbox Inspection

 

Objective

        To ensure the high-precision quality of gearbox components for automotive applications, focusing on accuracy, surface integrity, and dimensional conformity.

Challenges

•         Achieving extremely tight tolerances.
•         Ensuring comprehensive surface and dimensional inspection.
•         Verifying complex geometries of gearbox components.

Solution

        Using Ming-Li Precision's ZEISS ATOS Capsule 3D measuring technology:

1. Machines Used:

   • ZEISS ATOS Capsule

2. Process:

   • Design and Programming: Detailed CAD models and precise scanning setups.
   • Measurement and Inspection: High-resolution 3D digitizing and inspection using the ATOS Capsule.
   • Analysis and Reporting: Thorough analysis of measurement data and detailed reporting of inspection results.

Results

•         Precision: Achieved measurement precision ±0.003 mm.
•         Surface and Dimensional Quality: Ensured superior surface integrity and dimensional conformity.
•         Complex Geometries: Successfully inspected intricate gearbox component shapes.
•         Quality Assurance: Consistent quality across all inspected components.

Benefits

•         Enhanced Performance: High-precision inspection contributes to better gearbox performance and reliability.
•         Cost Efficiency: Reduced material waste and minimized need for rework.
•         Scalability: Efficient process allows for scaling up inspection to meet increasing demands.

 

 

Case Study: Electronics - Microchip Housing Inspection

 

Objective

        To ensure the high-precision quality of microchip housings, focusing on accuracy, surface integrity, and dimensional conformity.

Challenges

•         Achieving extremely tight tolerances.
•         Ensuring comprehensive surface and dimensional inspection.
•         Verifying complex geometries of microchip housings.

Solution

        Using Ming-Li Precision's ZEISS ATOS Capsule 3D measuring technology:

1. Machines Used:

   • ZEISS ATOS Capsule

2. Process:

   • Design and Programming: Detailed CAD models and precise scanning setups.
   • Measurement and Inspection: High-resolution 3D digitizing and inspection using the ATOS Capsule.
   • Analysis and Reporting: Thorough analysis of measurement data and detailed reporting of inspection results.

Results

•         Precision: Achieved measurement precision ±0.003 mm.
•         Surface and Dimensional Quality: Ensured superior surface integrity and dimensional conformity.
•         Complex Geometries: Successfully inspected intricate microchip housing shapes.
•         Quality Assurance: Consistent quality across all inspected components.

Benefits

•         Enhanced Performance: High-precision inspection contributes to better microchip performance and reliability.
•         Cost Efficiency: Reduced material waste and minimized need for rework.
•         Scalability: Efficient process allows for scaling up inspection to meet increasing demands.

 

 

Case Study: Medical Devices - Prosthetic Components Inspection

 

Objective

        To ensure the high-precision quality of prosthetic components, focusing on accuracy, surface integrity, and dimensional conformity.

Challenges

•         Achieving extremely tight tolerances.
•         Ensuring comprehensive surface and dimensional inspection.
•         Verifying complex geometries of advanced prosthetic components.

Solution

        Using Ming-Li Precision's ZEISS ATOS Capsule 3D measuring technology:

1. Machines Used:

   • ZEISS ATOS Capsule

2. Process:

   • Design and Programming: Detailed CAD models and precise scanning setups.
   • Measurement and Inspection: High-resolution 3D digitizing and inspection using the ATOS Capsule.
   • Analysis and Reporting: Thorough analysis of measurement data and detailed reporting of inspection results.

Results

•         Precision: Achieved measurement precision ±0.003 mm.
•         Surface and Dimensional Quality: Ensured superior surface integrity and dimensional conformity.
•         Complex Geometries: Successfully inspected intricate prosthetic component shapes.
•         Quality Assurance: Consistent quality across all inspected components.

Benefits

•         Enhanced Performance: High-precision inspection contributes to better prosthetic component performance and reliability.
•         Cost Efficiency: Reduced material waste and minimized need for rework.
•         Scalability: Efficient process allows for scaling up inspection to meet increasing demands.

 

For more information about our ZEISS ATOS Capsule 3D measuring services, please contact us.