Ultra-Precision CNC Milling ±1 um

Ultra-Precision CNC Milling Services by Ming-Li Precision

Ming-Li Precision offers industry-leading ultra-precision CNC milling services, leveraging advanced technology to meet the exacting standards of various industries. Our high-precision machinery ensures exceptional accuracy and superior surface finishes for intricate components.

 

Machine Overview

1. YASDA YMC430V
  •         Brand: YASDA
  •         Model: YMC430V
  •         Origin: Japan
  •         Machining Precision: ±1 µm
  •         Repeatability: Ensures repeatable accuracy within ±0.5 microns.
  •         Description: Renowned for delivering excellent surface finishes and high precision in milling applications, ideal for detailed and complex geometries.
2. YASDA YMC650V
  •         Brand: YASDA
  •         Model: YMC650V
  •         Origin: Japan
  •         Machining Precision: ±1 µm
  •         Repeatability: Ensures repeatable accuracy within ±0.5 microns.
  •         Description: Known for its efficiency and precision, suitable for a variety of milling tasks with superior accuracy.
3. YASDA YMC650V
  •         Brand: YASDA
  •         Model: YMC650V
  •         Origin: Japan
  •         Machining Precision: ±1 µm
  •         Repeatability: Ensures repeatable accuracy within ±0.5 microns.
  •         Description: Provides reliable performance and high precision for intricate milling tasks.
4. YASDA YBM640V
  •         Brand: YASDA
  •         Model: YBM640V
  •         Origin: Japan
  •         Machining Precision: ±0.002 mm
  •         Repeatability: Ensures repeatable accuracy within ±0.5 microns.
  •         Description: Ideal for high-precision applications requiring fine detail and superior surface quality.
5. YASDA YBM640V
  •         Brand: YASDA
  •         Model: YBM640V
  •         Origin: Japan
  •         Machining Precision: ±0.002 mm
  •         Repeatability: Ensures repeatable accuracy within ±0.5 microns.
  •         Description: Excellent for achieving high precision in complex parts with tight tolerances.
6. YASDA YBM950V
  •         Brand: YASDA
  •         Model: YBM950V
  •         Origin: Japan
  •         Machining Precision: ±0.002 mm
  •         Repeatability: Ensures repeatable accuracy within ±0.5 microns.
  •         Description: Suitable for large-scale milling projects requiring exceptional accuracy and surface finish.

Services Overview

Service Feature Details
Technology Used YASDA YMC430V, YASDA YMC650V, YASDA YBM640V, YASDA YBM950V
Machining Precision ±1 µm to ±0.002 mm
Materials Metals, ceramics, and other hard materials
Applications Aerospace, medical devices, electronics, automotive
Advantages High accuracy, excellent surface finish, cost-efficient
Customization Tailored solutions to meet specific customer requirements

Benefits of Ultra-Precision CNC Milling

  1. Aerospace: High-precision components such as turbine blades and structural parts.
  2. Medical Devices: Surgical instruments, implants, and diagnostic equipment.
  3.  Electronics: Connectors, micro-components, and housing parts.
  4. Automotive: Engine components, sensors, and intricate mechanical parts.

 

Applications in Various Industries

  •         Aerospace: High-precision components such as turbine blades and structural parts.
  •         Medical Devices: Surgical instruments, implants, and diagnostic equipment.
  •         Electronics: Connectors, micro-components, and housing parts.
  •         Automotive: Engine components, sensors, and intricate mechanical parts.
 

Why Choose Ming-Li Precision?

Ming-Li Precision stands out due to its commitment to quality, advanced technology, and customer-centric approach. We collaborate closely with clients to deliver solutions that meet stringent industry standards and exceed expectations.

 

 

CNC Milling Case Study: Aerospace Component - Engine Housings

 
Objective

        To produce high-precision engine housings for aerospace applications, ensuring durability and performance.

Challenges
  •         Achieving extremely tight tolerances.
  •         Ensuring high surface finish for aerodynamic efficiency.
  •         Machining complex geometries required for advanced engine housings.
Solution

        Using Ming-Li Precision's advanced CNC milling technology with YASDA machines:

  1. Machines Used:

    • YASDA YMC430V
    • YASDA YMC650V
    • YASDA YBM640V
    • YASDA YBM950V
    •  
  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise milling.
    • Inspection: Thorough inspection using high-precision measurement tools.
Results
  •         Precision: Achieved tolerances within ±1 µm to ±0.002 mm.
  •         Surface Finish: Superior finish, enhancing aerodynamic performance.
  •         Complex Geometries: Successfully machined intricate housing shapes.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision housings contribute to better engine efficiency and reliability.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

 

CNC Milling Case Study: Medical Devices - Orthopedic Implants

 
Objective

        To produce high-precision orthopedic implants that meet stringent medical standards for accuracy and surface finish.

Challenges
  •         Achieving extremely tight tolerances.
  •         Ensuring superior surface finish to prevent any tissue damage during implantation.
  •         Machining complex geometries required for advanced implants.
Solution

        Using Ming-Li Precision's advanced CNC milling technology with YASDA machines:

  1. Machines Used:

    • YASDA YMC430V
    • YASDA YMC650V
    • YASDA YBM640V
    • YASDA YBM950V
    •  
  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise milling.
    • Inspection: Thorough inspection using high-precision measurement tools to ensure compliance with medical standards.
Results
  •         Precision: Achieved tolerances within ±1 µm to ±0.002 mm.
  •         Surface Finish: Superior finish, minimizing the need for additional polishing.
  •         Complex Geometries: Successfully machined intricate features required for implants.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision implants contribute to better surgical outcomes.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

 

CNC Milling Case Study: Electronics - Precision Housings

 
Objective

        To produce high-precision housings for electronic devices, ensuring reliability and performance.

Challenges
  •         Achieving extremely tight tolerances.
  •         Ensuring excellent surface finish to protect internal components.
  •         Machining complex geometries required for miniaturized electronic parts.
Solution

        Using Ming-Li Precision's advanced CNC milling technology with YASDA machines:

  1. Machines Used:

    • YASDA YMC430V
    • YASDA YMC650V
    • YASDA YBM640V
    • YASDA YBM950V
    •  
  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise milling.
    • Inspection: Thorough inspection using high-precision measurement tools.
Results
  •         Precision: Achieved tolerances within ±1 µm to ±0.002 mm.
  •         Surface Finish: Excellent finish, protecting electronic components.
  •         Complex Geometries: Successfully machined intricate housing shapes.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision components contribute to reliable and efficient electronic devices.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

For more information about our ultra-precision CNC milling services, please contact us.

 

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