Ultra-Precision CNC Milling ±1 um
Ultra-Precision CNC Milling Services by Ming-Li Precision
Ming-Li Precision offers industry-leading ultra-precision CNC milling services, leveraging advanced technology to meet the exacting standards of various industries. Our high-precision machinery ensures exceptional accuracy and superior surface finishes for intricate components.
Machine Overview
1. YASDA YMC430V
- Brand: YASDA
- Model: YMC430V
- Origin: Japan
- Machining Precision: ±1 µm
- Repeatability: Ensures repeatable accuracy within ±0.5 microns.
- Description: Renowned for delivering excellent surface finishes and high precision in milling applications, ideal for detailed and complex geometries.
2. YASDA YMC650V
- Brand: YASDA
- Model: YMC650V
- Origin: Japan
- Machining Precision: ±1 µm
- Repeatability: Ensures repeatable accuracy within ±0.5 microns.
- Description: Known for its efficiency and precision, suitable for a variety of milling tasks with superior accuracy.
3. YASDA YMC650V
- Brand: YASDA
- Model: YMC650V
- Origin: Japan
- Machining Precision: ±1 µm
- Repeatability: Ensures repeatable accuracy within ±0.5 microns.
- Description: Provides reliable performance and high precision for intricate milling tasks.
4. YASDA YBM640V
- Brand: YASDA
- Model: YBM640V
- Origin: Japan
- Machining Precision: ±0.002 mm
- Repeatability: Ensures repeatable accuracy within ±0.5 microns.
- Description: Ideal for high-precision applications requiring fine detail and superior surface quality.
5. YASDA YBM640V
- Brand: YASDA
- Model: YBM640V
- Origin: Japan
- Machining Precision: ±0.002 mm
- Repeatability: Ensures repeatable accuracy within ±0.5 microns.
- Description: Excellent for achieving high precision in complex parts with tight tolerances.
6. YASDA YBM950V
- Brand: YASDA
- Model: YBM950V
- Origin: Japan
- Machining Precision: ±0.002 mm
- Repeatability: Ensures repeatable accuracy within ±0.5 microns.
- Description: Suitable for large-scale milling projects requiring exceptional accuracy and surface finish.
Services Overview
Service Feature | Details |
---|---|
Technology Used | YASDA YMC430V, YASDA YMC650V, YASDA YBM640V, YASDA YBM950V |
Machining Precision | ±1 µm to ±0.002 mm |
Materials | Metals, ceramics, and other hard materials |
Applications | Aerospace, medical devices, electronics, automotive |
Advantages | High accuracy, excellent surface finish, cost-efficient |
Customization | Tailored solutions to meet specific customer requirements |
Benefits of Ultra-Precision CNC Milling
- Aerospace: High-precision components such as turbine blades and structural parts.
- Medical Devices: Surgical instruments, implants, and diagnostic equipment.
- Electronics: Connectors, micro-components, and housing parts.
- Automotive: Engine components, sensors, and intricate mechanical parts.
Applications in Various Industries
- Aerospace: High-precision components such as turbine blades and structural parts.
- Medical Devices: Surgical instruments, implants, and diagnostic equipment.
- Electronics: Connectors, micro-components, and housing parts.
- Automotive: Engine components, sensors, and intricate mechanical parts.
Why Choose Ming-Li Precision?
Ming-Li Precision stands out due to its commitment to quality, advanced technology, and customer-centric approach. We collaborate closely with clients to deliver solutions that meet stringent industry standards and exceed expectations.
CNC Milling Case Study: Aerospace Component - Engine Housings
Objective
To produce high-precision engine housings for aerospace applications, ensuring durability and performance.
Challenges
- Achieving extremely tight tolerances.
- Ensuring high surface finish for aerodynamic efficiency.
- Machining complex geometries required for advanced engine housings.
Solution
Using Ming-Li Precision's advanced CNC milling technology with YASDA machines:
-
Machines Used:
- YASDA YMC430V
- YASDA YMC650V
- YASDA YBM640V
- YASDA YBM950V
-
Process:
- Design and Programming: Detailed CAD models and precise CAM programming.
- Setup and Machining: Secure workpiece setup and precise milling.
- Inspection: Thorough inspection using high-precision measurement tools.
Results
- Precision: Achieved tolerances within ±1 µm to ±0.002 mm.
- Surface Finish: Superior finish, enhancing aerodynamic performance.
- Complex Geometries: Successfully machined intricate housing shapes.
- Quality Assurance: Consistent quality across all produced components.
Benefits
- Enhanced Performance: High-precision housings contribute to better engine efficiency and reliability.
- Cost Efficiency: Reduced material waste and minimized need for post-processing.
- Scalability: Efficient process allows for scaling up production to meet increasing demands.
CNC Milling Case Study: Medical Devices - Orthopedic Implants
Objective
To produce high-precision orthopedic implants that meet stringent medical standards for accuracy and surface finish.
Challenges
- Achieving extremely tight tolerances.
- Ensuring superior surface finish to prevent any tissue damage during implantation.
- Machining complex geometries required for advanced implants.
Solution
Using Ming-Li Precision's advanced CNC milling technology with YASDA machines:
-
Machines Used:
- YASDA YMC430V
- YASDA YMC650V
- YASDA YBM640V
- YASDA YBM950V
-
Process:
- Design and Programming: Detailed CAD models and precise CAM programming.
- Setup and Machining: Secure workpiece setup and precise milling.
- Inspection: Thorough inspection using high-precision measurement tools to ensure compliance with medical standards.
Results
- Precision: Achieved tolerances within ±1 µm to ±0.002 mm.
- Surface Finish: Superior finish, minimizing the need for additional polishing.
- Complex Geometries: Successfully machined intricate features required for implants.
- Quality Assurance: Consistent quality across all produced components.
Benefits
- Enhanced Performance: High-precision implants contribute to better surgical outcomes.
- Cost Efficiency: Reduced material waste and minimized need for post-processing.
- Scalability: Efficient process allows for scaling up production to meet increasing demands.
CNC Milling Case Study: Electronics - Precision Housings
Objective
To produce high-precision housings for electronic devices, ensuring reliability and performance.
Challenges
- Achieving extremely tight tolerances.
- Ensuring excellent surface finish to protect internal components.
- Machining complex geometries required for miniaturized electronic parts.
Solution
Using Ming-Li Precision's advanced CNC milling technology with YASDA machines:
-
Machines Used:
- YASDA YMC430V
- YASDA YMC650V
- YASDA YBM640V
- YASDA YBM950V
-
Process:
- Design and Programming: Detailed CAD models and precise CAM programming.
- Setup and Machining: Secure workpiece setup and precise milling.
- Inspection: Thorough inspection using high-precision measurement tools.
Results
- Precision: Achieved tolerances within ±1 µm to ±0.002 mm.
- Surface Finish: Excellent finish, protecting electronic components.
- Complex Geometries: Successfully machined intricate housing shapes.
- Quality Assurance: Consistent quality across all produced components.
Benefits
- Enhanced Performance: High-precision components contribute to reliable and efficient electronic devices.
- Cost Efficiency: Reduced material waste and minimized need for post-processing.
- Scalability: Efficient process allows for scaling up production to meet increasing demands.
For more information about our ultra-precision CNC milling services, please contact us.