Ultra-Precision CNC Wirecut ±1 um

Ultra-Precision CNC Wirecut Services by Ming-Li Precision

Ming-Li Precision offers industry-leading ultra-precision CNC wirecut services, leveraging advanced technology and unparalleled accuracy to meet the high-precision manufacturing needs of various industries. Our commitment to quality and innovation ensures that each project achieves the highest standards of precision and performance.

 

Machine Overview

     

      1. AgieCharmilles CUT X 350

•                 Brand: AgieCharmilles
•                 Part No: CUT X 350
•                 Origin: Switzerland
•                 Machining Precision: ±1 um
•                 Surface Finish: Achieves fine finishes up to Ra 0.2 micron.
•                 Material: Effective on various materials including hardened steels and exotic alloys.
•                 Applications: Perfect for producing intricate dies, punches, and complex shapes.
•                 Description: The CUT X 350 is designed for ultra-precision machining, offering exceptional accuracy and surface finish. Its advanced control systems ensure consistent performance, making it ideal for intricate components in industries such as aerospace and medical devices.

 

      2. AgieCharmilles CUT2000s

•                 Brand: AgieCharmilles
•                 Part No: CUT2000s
•                 Origin: Switzerland
•                 Machining Precision: ±0.002 mm
•                 Surface Finish: Achieves fine finishes up to Ra 0.2 micron.
•                 Material: Effective on various materials including hardened steels and exotic alloys.
•                 Applications: Perfect for producing intricate dies, punches, and complex shapes.
•                 Description: Known for its high performance and reliability, the CUT2000s excels in producing complex geometries with tight  tolerances. Its innovative design reduces setup times and increases productivity, making it a valuable asset for high-precision applications.

 

      3. Sodick AG 400 L

•                 Brand: Sodick
•                 Part No: AG 400 L
•                 Origin: Japan
•                 Machining Precision: ±0.003 mm
•                 Surface Finish: Achieves fine finishes up to Ra 0.2 micron.
•                 Material: Effective on various materials including hardened steels and exotic alloys.
•                 Applications: Perfect for producing intricate dies, punches, and complex shapes.
•                 Description: The AG 400 L combines precision with efficiency, offering superior cutting speeds and excellent surface quality. Its robust construction and advanced features make it suitable for demanding applications in electronics and automotive industries.

Benefits of Ultra-Precision CNC Wirecut

1. Exceptional Accuracy: Achieving tolerances as tight as ±0.002 mm, our services are ideal for intricate components requiring high precision.
2. Versatile Applications: Suitable for a wide range of materials including metals and ceramics, enabling diverse applications from aerospace to medical devices.
3. Superior Surface Finish: Ensures smooth and high-quality finishes, reducing the need for additional surface treatment processes.
4. Cost-Efficiency: Precision machining minimizes material waste and optimizes production efficiency, offering cost benefits to our clients.

 

Applications in Various Industries

•         Aerospace: High-precision components such as turbine blades and structural parts.
•         Medical Devices: Surgical instruments, implants, and diagnostic equipment.
•         Electronics: Connectors, micro-components, and housing parts.
•         Automotive: Engine components, sensors, and intricate mechanical parts.

 

Why Choose Ming-Li Precision?

Ming-Li Precision stands out due to its commitment to quality, advanced technology, and customer-centric approach. We collaborate closely with clients to deliver solutions that meet stringent industry standards and exceed expectations.

 

 

CNC Wirecut Project Case Study: Precision Aerospace Component

 

Project Overview

     

        Objective: To produce high-precision turbine blades for aerospace applications, meeting stringent dimensional and surface finish requirements.

        Material: Titanium alloy

        Machines Used:

        AgieCharmilles CUT X 350

 

Process Steps:

1. Design and Programming: CAD/CAM software was used to design the turbine blade and generate the wirecut paths.
2. Setup: The titanium workpiece was securely mounted on the machine, ensuring stability during the cutting process.
3. Wirecutting: Using the AgieCharmilles and Sodick machines, the turbine blades were precisely cut, achieving tolerances as tight as ±0.002 mm.
4. Inspection: Each blade underwent thorough inspection using ZEISS 3D scan measuring systems to ensure compliance with the design specifications.

Results

•         Precision: Achieved dimensional accuracy within ±0.002 mm.
•         Surface Finish: Excellent surface quality, minimizing the need for additional finishing processes.
•         Time Efficiency: Optimized setup and cutting parameters reduced production time.

Benefits

•         Enhanced Performance: High-precision blades contribute to better engine efficiency and reliability.
•         Cost Savings: Reduced material waste and minimized need for post-processing.
•         Scalability: The process can be easily scaled for larger production volumes.

 

Visual Representation of the Process

Below is a table summarizing the key details of the project:

Project Feature	Details
Objective	High-precision turbine blades for aerospace
Material	Titanium alloy
Machines Used	AgieCharmilles CUT X 350
Precision	±0.002 mm
Surface Finish	Excellent
Inspection Tools	ZEISS 3D scan measuring systems
Benefits	Enhanced performance, cost savings, scalability

 

Benefits of CNC Wirecut

1. High Precision: CNC wirecutting offers exceptional accuracy, achieving tolerances as tight as ±0.002 mm, which is ideal for intricate components.
2. Superior Surface Finish: Provides excellent surface quality, reducing the need for additional finishing processes.
3. Complex Geometries: Capable of cutting complex shapes and contours that are difficult or impossible with traditional machining methods.
4. Material Versatility: Effective for cutting a wide range of materials, including metals, ceramics, and other hard substances.
5. Minimal Waste: Precision machining minimizes material waste, optimizing production efficiency.
6. Automation and Efficiency: Automated processes ensure consistent quality and reduce production time.

More CNC Wirecut Projects Case Study

 

               Project 1: Aerospace Component - Turbine Blades

               Objective: Produce high-precision turbine blades for aerospace applications.

               Material: Titanium alloy

               Machines Used: AgieCharmilles CUT X 350

               Outcome: Achieved dimensional accuracy within ±0.001 mm and excellent surface finish, enhancing engine efficiency and reliability.

 

               Project 2: Medical Device - Sugical Instruments 

               Objective: Manufacture surgical instruments with high precision and reliability.

               Material: Stainless steel

               Machines Used: AgieCharmilles CUT2000s

               Outcome: Precise cutting ensured sharp edges and intricate designs, crucial for surgical applications.

              

               Project 3: Electronics - Micro-Components

               Objective: Produce micro-components for electronic devices.

               Material: Stainless steel

               Machines Used: Sodick AG 400 L

               Outcome: High precision and smooth surface finish, reducing the need for post-processing.

 

For detailed descriptions and more projects, please contact us.