ZEISS 3D X-Ray CT METROTOM 6 scout

Ming-Li Precision Elevates Quality Control with the ZEISS 3D X-Ray CT METROTOM 6 scout (GOM CT)

Ming-Li Precision is excited to announce the acquisition of the ZEISS METROTOM 6 scout (GOM CT), a state-of-the-art computed tomography (CT) system that significantly enhances our ability to measure and inspect plastic injection molding products. This advanced technology provides comprehensive analysis capabilities, allowing us to offer our customers thorough inspection services from the inside out, ensuring the highest standards of quality and precision.

Comprehensive Internal and External Analysis

The ZEISS METROTOM 6 scout (GOM CT) is equipped with sophisticated X-ray technology that captures highly detailed 3D images of plastic components. This allows us to conduct exhaustive internal and external analyses, identifying potential defects such as voids, cracks, or material inconsistencies that are not detectable using traditional inspection methods. The ability to see inside the product without dismantling it provides a significant advantage in quality control, ensuring that every component meets stringent quality requirements before it reaches the customer.

Precision Measurements for High-Quality Outcomes

One of the key benefits of the ZEISS METROTOM 6 scout (GOM CT) is its ability to deliver high-precision measurements. The system’s advanced CT technology ensures accurate dimensional and geometric measurements, which are crucial for maintaining the integrity and functionality of complex plastic components. Whether it’s verifying the exact dimensions of a component or ensuring the correct alignment of internal structures, this precision is instrumental in producing high-quality products.

Early Defect Detection and Quality Assurance

The ZEISS METROTOM 6 scout (GOM CT) enables early detection of potential defects within the material, such as porosities, inclusions, or other inconsistencies that could compromise product performance. By identifying these issues early in the production process, we can take corrective actions to prevent defective products from reaching the market. This proactive approach to quality assurance helps to minimize the risk of product failures and enhances the overall reliability of our products.

Efficient and Effective Inspection Process

The efficiency of the ZEISS METROTOM 6 scout (GOM CT) inspection process is another significant advantage. The system provides rapid and accurate results, allowing for quick decision-making and reducing downtime in production. This not only improves productivity but also ensures that high-quality products are delivered to customers in a timely manner. The streamlined inspection process contributes to cost-effectiveness, as it reduces the need for rework and minimizes material waste.

Versatility in Application

The versatility of the ZEISS METROTOM 6 scout (GOM CT) makes it an invaluable tool across various industries. It is capable of inspecting complex geometries, verifying the integrity of assemblies, and conducting reverse engineering. This makes it suitable for applications in the automotive, electronics, medical device, and other high-precision industries. Whether it’s ensuring the accuracy of intricate medical components or verifying the assembly of automotive parts, the ZEISS METROTOM 6 scout (GOM CT) delivers reliable and comprehensive inspection results.

Enhancing Customer Confidence

By integrating the ZEISS METROTOM 6 scout (GOM CT) into our quality control processes, Ming-Li Precision demonstrates its commitment to excellence and innovation. Our customers can have confidence in the quality and reliability of our plastic injection molding products, knowing that they have been subjected to rigorous inspection and analysis. The enhanced measurement and inspection capabilities provided by the ZEISS METROTOM 6 scout (GOM CT) ensure that we consistently meet and exceed customer expectations.

Summary of Benefits

•         Comprehensive Analysis: Detailed internal and external inspection of plastic components.
•         High Precision: Accurate dimensional and geometric measurements.
•         Early Defect Detection: Identification of internal defects and material inconsistencies.
•         Efficient Inspection: Fast and accurate results for quick decision-making.
•         Versatile Applications: Suitable for a wide range of industries and applications.
•         Enhanced Quality Assurance: Proactive approach to quality control and defect prevention.

At Ming-Li Precision, we are dedicated to providing our customers with the highest quality products and services. The ZEISS METROTOM 6 scout (GOM CT) represents a significant advancement in our measurement and inspection capabilities, allowing us to deliver products that meet the most demanding quality standards. We are proud to offer this cutting-edge technology to our customers and look forward to continuing to set new benchmarks in the plastic injection molding industry.

 

Enhancing Precision with ZEISS CT METROTOM 6 Scout at Ming-Li Precision

Ming-Li Precision has introduced the ZEISS METROTOM 6 Scout (GOM CT) to significantly enhance the measurement and inspection capabilities of plastic injection molded products. This advanced CT system offers comprehensive internal and external product analysis, ensuring the highest level of quality for customers.

Key Features and Benefits:

1. High Resolution and Precision:

   • The METROTOM 6 Scout is equipped with a high-resolution 3k X-ray detector, providing unparalleled sharpness and detail in measurements. This ensures that even the smallest defects can be identified with utmost accuracy.

2. Non-Destructive Inspection:

   • The system allows for non-destructive inspection, meaning products can be analyzed without any physical alteration or damage. This is crucial for maintaining the integrity of the parts being inspected.

3. Automatic Object Positioning:

   • With a 5-axis kinematics system and an integrated centering table, the METROTOM 6 Scout automatically positions parts in the optimal measuring volume, streamlining the inspection process and enhancing measurement accuracy.

4. Comprehensive Software Integration:

   • The all-in-one ZEISS INSPECT X-Ray software seamlessly integrates the control of the system and the metrological evaluation of data. This reduces the need for additional software, simplifying the workflow from raw data acquisition to inspection and measurement reporting.

5. Advanced Analysis Capabilities:

   • The system provides full 3D analysis of CT data, enabling detailed evaluation of part quality. Users can view sectional images layer by layer, revealing even the minutest defects. Additionally, the software supports trend analysis and CAD data comparison, ensuring thorough quality assessment.

6. Versatile Applications:

   • The METROTOM 6 Scout is ideal for a variety of applications including first article inspection, tool correction, and ongoing production inspections. It excels in identifying internal structures, wall thickness variations, material defects, pores, and shrinkage cavities.

7. Optimized for Small Plastic Parts:

   • The system is particularly suited for the high-resolution scanning of small plastic components, making it an excellent choice for industries requiring precise and reliable quality control of intricate parts.

By incorporating the ZEISS METROTOM 6 Scout, Ming-Li Precision can offer its clients state-of-the-art inspection and measurement services, ensuring products meet the highest standards of quality from the inside out. This investment in advanced technology underscores Ming-Li Precision’s commitment to delivering exceptional precision and reliability in all its products.

For more information about our services and how the ZEISS METROTOM 6 scout (GOM CT) can benefit your projects, please contact our team.