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Ultra-Precision CNC Turning and Grinding ±1 um

 

Ultra-Precision CNC Turning and Grinding Services by Ming-Li Precision

Ming-Li Precision provides top-tier ultra-precision CNC turning and grinding services, leveraging state-of-the-art technology to meet the exacting standards of various industries. Our advanced machinery ensures unparalleled accuracy and superior surface finishes for intricate components.

 

Machine Overview

SCHAUBLIN 202 TG
  • Brand: SCHAUBLIN
  • Model: 202 TG
  • Origin: Switzerland
  • Machining Precision: ±0.001 mm
  • Turning Precision: Achieves tolerances within ±2 microns.
  • Grinding Precision: Ensures grinding accuracy within ±1 micron.
  • Surface Finish: Capable of achieving surface finishes up to Ra 0.05 micron.
  • Applications: Ideal for high-precision shafts, spindles, and other cylindrical components.
  • Description: The SCHAUBLIN 202 TG is designed for ultra-precision turning and grinding, offering exceptional accuracy and surface finish. Its advanced control systems ensure consistent performance, making it ideal for intricate components in industries such as aerospace and medical devices.

Services Overview

Service Feature Details
Technology Used SCHAUBLIN 202 TG
Machining Precision ±0.001 mm
Materials Metals, ceramics, and other hard materials
Applications Aerospace, medical devices, electronics, automotive
Advantages High accuracy, excellent surface finish, cost-efficient
Customization Tailored solutions to meet specific customer requirements

Benefits of Ultra-Precision CNC Turning and Grinding

  1. High Precision: Achieving tolerances as tight as ±0.001 mm, ideal for intricate components.
  2. Superior Surface Finish: Ensures smooth and high-quality finishes, reducing the need for additional finishing processes.
  3. Versatile Applications: Suitable for a wide range of materials including metals and ceramics.
  4. Cost-Efficiency: Precision machining minimizes material waste and optimizes production efficiency.

 

Applications in Various Industries

  •         Aerospace: High-precision components such as turbine blades and structural parts.
  •         Medical Devices: Surgical instruments, implants, and diagnostic equipment.
  •         Electronics: Connectors, micro-components, and housing parts.
  •         Automotive: Engine components, sensors, and intricate mechanical parts.
 

Why Choose Ming-Li Precision?

Ming-Li Precision stands out due to its commitment to quality, advanced technology, and customer-centric approach. We collaborate closely with clients to deliver solutions that meet stringent industry standards and exceed expectations.

 

CNC Turning and Grinding Case Study: Aerospace Component - Turbine Shafts

 

Objective

        To produce high-precision turbine shafts for aerospace applications, ensuring durability and performance.

Challenges
  •         Achieving tight tolerances and complex geometries.
  •         Ensuring high surface finish for optimal aerodynamic performance.
  •         Machining hard materials like titanium alloy.
Solution

        Using Ming-Li Precision's advanced CNC turning and grinding technology with the SCHAUBLIN 202 TG:

  1. Machines Used:

    • SCHAUBLIN 202 TG
    •  

  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise turning and grinding.
    • Inspection: Thorough inspection using high-precision measurement tools.
Results
  •         Precision: Achieved tolerances within ±0.001 mm.
  •         Surface Finish: Excellent finish, reducing aerodynamic drag.
  •         Complex Geometries: Successfully machined intricate shaft shapes.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision shafts contribute to better engine efficiency and reliability.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

 

CNC Turning and Grinding Case Study: Medical Devices - Surgical Instruments

 

Objective

        To produce high-precision surgical instruments that meet stringent medical standards for accuracy and surface finish.

Challenges
  •         Achieving extremely tight tolerances.
  •         Ensuring superior surface finish to prevent any tissue damage during surgical procedures.
  •         Machining complex geometries required for advanced surgical tools.
Solution

        Using Ming-Li Precision's advanced CNC turning and grinding technology with the SCHAUBLIN 202 TG:

  1. Machines Used:

    • SCHAUBLIN 202 TG
    •  

  2. Process:

    • Design and Programming: Detailed CAD models and CAM programming for precision paths.
    • Setup and Machining: Secure workpiece setup and precise turning and grinding.
    • Inspection: Thorough inspection using high-precision measurement tools to ensure compliance with medical standards.
Results
  •         Precision: Achieved tolerances within ±0.001 mm.
  •         Surface Finish: Superior finish, minimizing the need for additional polishing.
  •         Complex Geometries: Successfully machined intricate features required for surgical instruments.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision instruments contribute to better surgical outcomes.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

 

CNC Turning and Grinding Case Study: Electronics - Precision Connectors

 

Objective

        To produce high-precision connectors for electronic devices, ensuring reliability and performance.

Challenges
  •         Achieving extremely tight tolerances for micro-scale components.
  •         Ensuring excellent surface finish to enhance electrical conductivity.
  •         Machining complex geometries required for miniaturized electronic parts.
Solution

        Using Ming-Li Precision's advanced CNC turning and grinding technology with the SCHAUBLIN 202 TG:

  1. Machines Used:

    • SCHAUBLIN 202 TG

  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise turning and grinding.
    • Inspection: Thorough inspection using high-precision measurement tools.
Results
  •         Precision: Achieved tolerances within ±0.001 mm.
  •         Surface Finish: Excellent finish, enhancing electrical conductivity.
  •         Complex Geometries: Successfully machined intricate connector shapes.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision components contribute to reliable and efficient electronic devices.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

For more information about our ultra-precision CNC turning and grinding services, please contact us.

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