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Ultra-Precision CNC EDM ±1 um

 

Ultra-Precision CNC EDM Services by Ming-Li Precision

Ming-Li Precision offers industry-leading ultra-precision CNC Electrical Discharge Machining (EDM) services, utilizing advanced technology to meet high-precision manufacturing needs across various industries. Our commitment to quality and innovation ensures exceptional accuracy and performance in each project.

 

Machine Overview

      1. AgieCharmilles FO 350 SP
  •              Brand: AgieCharmilles
  •              Part No: FO 350 SP
  •              Origin: Switzerland
  •              Machining Precision: ±0.002 mm
  •              Surface Finish: Produces fine surface finishes down to Ra 0.1 micron.
  •              Description: Ideal for detailed and complex geometries with excellent surface finishes.
      2. AgieCharmilles FORM 200 mS
  •               Brand: AgieCharmilles
  •               Part No: FORM 200 mS
  •               Origin: Switzerland
  •               Machining Precision: ±0.002 mm
  •               Surface Finish: Produces fine surface finishes down to Ra 0.1 micron.
  •               Description: Perfect for high-precision components requiring fine detail and superior surface quality.
      3. AgieCharmilles FORM 200
  •               Brand: AgieCharmilles
  •               Part No: FORM 200
  •               Origin: Switzerland
  •               Machining Precision: ±0.002 mm
  •               Surface Finish: Produces fine surface finishes down to Ra 0.1 micron.
  •               Description: Reliable for producing intricate parts with tight tolerances and excellent surface finishes.
      4. AgieCharmilles 35P
  •               Brand: AgieCharmilles
  •               Part No: 35P
  •               Origin: Switzerland
  •               Machining Precision: ±0.002 mm
  •               Surface Finish: Produces fine surface finishes down to Ra 0.1 micron.
  •               Description: Known for high performance and reliability, ideal for complex geometries.
      5. AgieCharmilles FO 350u
  •              Brand: AgieCharmilles
  •              Part No: FO 350u
  •              Origin: Switzerland
  •              Machining Precision: ±0.002 mm
  •              Surface Finish: Produces fine surface finishes down to Ra 0.1 micron.
  •              Description: Combines precision with efficiency, suitable for demanding applications.

Services Overview

Service Feature Details
Technology Used AgieCharmilles FO 350 SP, FORM 200 mS, FORM 200, 35P, FO 350u
Machining Precision ±0.002 mm
Surface Finish Ra 0.1 micron
Materials Metals, ceramics, and other hard materials
Applications Aerospace, medical devices, electronics, automotive
Advantages High accuracy, excellent surface finish, cost-efficient
Customization Tailored solutions to meet specific customer requirements

Benefits of Ultra - Precision CND EDM

  •         High Precision: Achieving tolerances as tight as ±0.002 mm, ideal for intricate and detailed components.
  •         Superior Surface Finish: Provides excellent surface quality, reducing the need for additional finishing processes.
  •         Complex Geometries: Capable of producing detailed and complex shapes that are difficult to achieve with traditional machining methods.
  •         Versatile Material Handling: Effective for cutting a wide range of materials, including metals and ceramics.
  •         Cost-Efficiency: Precision machining minimizes material waste and optimizes production efficiency.

 

Applications in Various Industries

  •         Aerospace: High-precision components such as turbine blades and structural parts.
  •         Medical Devices: Surgical instruments, implants, and diagnostic equipment.
  •         Electronics: Connectors, micro-components, and housing parts.
  •         Automotive: Engine components, sensors, and intricate mechanical parts.

 

Why Choose Ming-Li Precision?

Ming-Li Precision stands out due to its commitment to quality, advanced technology, and customer-centric approach. We collaborate closely with clients to deliver solutions that meet stringent industry standards and exceed expectations.

 

Industries That Benefit Most from EDM (Electrical Discharge Machining)

  1. Aerospace: EDM is crucial for manufacturing high-precision components like turbine blades, engine parts, and complex structural components that require tight tolerances and high durability.

  2. Medical Devices: The precision of EDM is ideal for creating surgical instruments, implants, and diagnostic equipment, ensuring the high accuracy and reliability needed in medical applications.

  3. Electronics: EDM is used to produce connectors, micro-components, and housing parts, which require precise machining for optimal performance and miniaturization.

  4. Automotive: EDM helps in manufacturing engine components, sensors, and intricate mechanical parts, contributing to the overall performance and efficiency of automotive systems.

  5. Tool and Die Making: EDM is essential for creating molds and dies with intricate shapes and fine details, which are used in various manufacturing processes.

  6. Defense: Manufacturing complex parts for defense equipment and weapons systems, where precision and durability are critical.

 

Benefits of EDM for These Industries

  •         High Precision: Achieves tight tolerances and intricate geometries.
  •         Complex Shapes: Capable of machining complex and hard-to-reach areas.
  •         Material Versatility: Works with hard materials like metals and ceramics.
  •         Excellent Surface Finish: Produces smooth and high-quality surface finishes.
  •         Minimal Thermal Distortion: Reduces the risk of thermal damage to the workpiece.

 

 

CNC EDM Case Study: Manufacturing High-Precision Medical Device Components

 

Objective

        To produce high-precision surgical instruments that meet stringent medical standards for accuracy and surface finish.

Challenges
  •         Achieving extremely tight tolerances.
  •         Ensuring superior surface finish to prevent any tissue damage during surgical procedures.
  •         Machining complex geometries required for advanced surgical tools.
Solution

        Using Ming-Li Precision's advanced CNC EDM technology:

  1. Machines Used:

    • AgieCharmilles FO 350 SP
    • AgieCharmilles FORM 200 mS
    • AgieCharmilles FORM 200
    • AgieCharmilles 35P
    • AgieCharmilles FO 350u
    •  

  2. Process:

    • Design and Programming: Detailed CAD models and CAM programming for precision paths.
    • Setup and Machining: Secure workpiece setup and precise EDM machining.
    • Inspection: Thorough inspection using high-precision measurement tools to ensure compliance with medical standards.
Results
  •         Precision: Achieved tolerances within ±0.002 mm.
  •         Surface Finish: Superior finish, minimizing the need for additional polishing.
  •         Complex Geometries: Successfully machined intricate features required for surgical instruments.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision instruments contribute to better surgical outcomes.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.
Summary

Ming-Li Precision's CNC EDM services provided an effective solution for manufacturing high-precision medical device components, ensuring quality, accuracy, and efficiency. This case study demonstrates the capabilities and advantages of CNC EDM technology in meeting the demanding requirements of the medical industry.

 

 

CNC EDM Case Study: Aerospace Component - Turbine Blades

 

Objective

        To produce high-precision turbine blades for aerospace applications, ensuring durability and performance.

Challenges
  •         Achieving tight tolerances and complex geometries.
  •         Ensuring high surface finish for optimal aerodynamic performance.
  •         Machining hard materials like titanium alloy.
Solution

        Using Ming-Li Precision's advanced CNC EDM technology:

  1. Machines Used:

    • AgieCharmilles FO 350 SP
    • AgieCharmilles FORM 200 mS
    • AgieCharmilles FORM 200
    • AgieCharmilles 35P
    • AgieCharmilles FO 350u
    •  

  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise EDM machining.
    • Inspection: Thorough inspection using high-precision measurement tools.
Results
  •         Precision: Achieved tolerances within ±0.002 mm.
  •         Surface Finish: Excellent finish, reducing aerodynamic drag.
  •         Complex Geometries: Successfully machined intricate blade shapes.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision blades contribute to better engine efficiency and reliability.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

 

CNC EDM Case Study: Electronics - Micro-Components

 

Objective

        To produce high-precision micro-components for electronic devices, ensuring reliability and performance.

Challenges
  •         Achieving extremely tight tolerances for micro-scale components.
  •         Ensuring excellent surface finish to enhance electrical conductivity.
  •         Machining complex geometries required for miniaturized electronic parts.
Solution

        Using Ming-Li Precision's advanced CNC EDM technology:

  1. Machines Used:

    • AgieCharmilles FO 350 SP
    • AgieCharmilles FORM 200 mS
    • AgieCharmilles FORM 200
    • AgieCharmilles 35P
    • AgieCharmilles FO 350u
    •  

  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise EDM machining.
    • Inspection: Thorough inspection using high-precision measurement tools.
Results
  •         Precision: Achieved tolerances within ±0.002 mm.
  •         Surface Finish: Excellent finish, enhancing electrical conductivity.
  •         Complex Geometries: Successfully machined intricate micro-component shapes.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision components contribute to reliable and efficient electronic devices.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

 

CNC EDM Case Study: Automotive - Engine Components

 

Objective

        To produce high-precision engine components for automotive applications, ensuring performance and reliability.

Challenges
  •         Achieving tight tolerances and complex geometries for engine components.
  •         Ensuring high surface finish for optimal performance.
  •         Machining hard materials like hardened steel and titanium.
Solution

        Using Ming-Li Precision's advanced CNC EDM technology:

  1. Machines Used:

    • AgieCharmilles FO 350 SP
    • AgieCharmilles FORM 200 mS
    • AgieCharmilles FORM 200
    • AgieCharmilles 35P
    • AgieCharmilles FO 350u
    •  

  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise EDM machining.
    • Inspection: Thorough inspection using high-precision measurement tools.
Results
  •         Precision: Achieved tolerances within ±0.002 mm.
  •         Surface Finish: Excellent finish, improving component performance.
  •         Complex Geometries: Successfully machined intricate engine component shapes.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision components contribute to better engine performance and reliability.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

For more detailed information on these case studies and the capabilities of Ming-Li Precision's CNC EDM services, please contact us.

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