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Ultra-Precision CNC Grinding ±1 um

Ultra-Precision CNC Grinding Services by Ming-Li Precision

Ming-Li Precision offers industry-leading ultra-precision CNC grinding services, leveraging advanced technology to deliver exceptional accuracy and superior surface finishes. Our commitment to quality makes us the preferred choice for intricate components across various industries.

 

Machine Overview

OKAMOTO SP1163EB
  • Brand: OKAMOTO
  • Model: SP1163EB
  • Origin: Japan
  • Machining Precision: ±0.001 mm
  • Surface Finish: Delivers superior surface finishes up to Ra 0.05 micron.
  • Versatility: Suitable for both surface and cylindrical grinding applications.
  • Applications: Used for high-precision mold components, aerospace parts, and medical devices.
  • Description: The OKAMOTO SP1163EB is renowned for delivering excellent surface finishes and high precision in grinding applications. It is ideal for detailed and complex geometries.

Services Overview

Service Feature Details
Technology Used OKAMOTO SP1163EB
Machining Precision ±0.001 mm
Materials Metals, ceramics, and other hard materials
Applications Aerospace, medical devices, electronics, automotive
Advantages High accuracy, excellent surface finish, cost-efficient
Customization Tailored solutions to meet specific customer requirements

Benefits of Ultra-Precision CNC Grinding

  1. High Precision: Achieving tolerances as tight as ±0.001 mm, ideal for intricate components.
  2. Superior Surface Finish: Ensures smooth and high-quality finishes, reducing the need for additional finishing processes.
  3. Versatile Applications: Suitable for a wide range of materials including metals and ceramics.
  4. Cost-Efficiency: Precision grinding minimizes material waste and optimizes production efficiency.

 

Applications in Various Industries

  •         Aerospace: High-precision components such as turbine blades and structural parts.
  •         Medical Devices: Surgical instruments, implants, and diagnostic equipment.
  •         Electronics: Connectors, micro-components, and housing parts.
  •         Automotive: Engine components, sensors, and intricate mechanical parts.
 

Why Choose Ming-Li Precision?

Ming-Li Precision stands out due to its commitment to quality, advanced technology, and customer-centric approach. We collaborate closely with clients to deliver solutions that meet stringent industry standards and exceed expectations.

 

 

CNC Grinding Case Study: Aerospace Component - Engine Turbine Blades

 

Objective

        To produce high-precision engine turbine blades for aerospace applications, ensuring durability, efficiency, and optimal performance.

Challenges
  •         Achieving extremely tight tolerances.
  •         Ensuring high surface finish for aerodynamic efficiency.
  •         Machining complex geometries required for advanced turbine blades.
Solution

        Using Ming-Li Precision's advanced CNC grinding technology with the OKAMOTO SP1163EB:

  1. Machines Used:

    • OKAMOTO SP1163EB
    •  

  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise grinding.
    • Inspection: Thorough inspection using high-precision measurement tools.
Results
  •         Precision: Achieved tolerances within ±0.001 mm.
  •         Surface Finish: Superior finish, enhancing aerodynamic performance.
  •         Complex Geometries: Successfully machined intricate turbine blade shapes.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision blades contribute to better engine efficiency and reliability.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

 

CNC Grinding Case Study: Electronics - High-Precision Connectors

 

Objective

        To produce high-precision connectors for electronic devices, ensuring reliability and performance.

Challenges
  •         Achieving extremely tight tolerances.
  •         Ensuring excellent surface finish to enhance electrical conductivity.
  •         Machining complex geometries required for miniaturized electronic parts.
Solution

        Using Ming-Li Precision's advanced CNC grinding technology with the OKAMOTO SP1163EB:

  1. Machines Used:

    • OKAMOTO SP1163EB
    •  

  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise grinding.
    • Inspection: Thorough inspection using high-precision measurement tools.
Results
  •         Precision: Achieved tolerances within ±0.001 mm.
  •         Surface Finish: Excellent finish, enhancing electrical conductivity.
  •         Complex Geometries: Successfully machined intricate connector shapes.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision components contribute to reliable and efficient electronic devices.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

 

CNC Grinding Case Study: Medical Devices - Surgical Implants

 

Objective

        To produce high-precision surgical implants that meet stringent medical standards for accuracy and surface finish.

Challenges
  •         Achieving extremely tight tolerances.
  •         Ensuring superior surface finish to prevent any tissue damage during implantation.
  •         Machining complex geometries required for advanced surgical implants.
Solution

        Using Ming-Li Precision's advanced CNC grinding technology with the OKAMOTO SP1163EB:

  1. Machines Used:

    • OKAMOTO SP1163EB
    •  

  2. Process:

    • Design and Programming: Detailed CAD models and precise CAM programming.
    • Setup and Machining: Secure workpiece setup and precise grinding.
    • Inspection: Thorough inspection using high-precision measurement tools to ensure compliance with medical standards.
Results
  •         Precision: Achieved tolerances within ±0.001 mm.
  •         Surface Finish: Superior finish, minimizing the need for additional polishing.
  •         Complex Geometries: Successfully machined intricate features required for surgical implants.
  •         Quality Assurance: Consistent quality across all produced components.
Benefits
  •         Enhanced Performance: High-precision implants contribute to better surgical outcomes.
  •         Cost Efficiency: Reduced material waste and minimized need for post-processing.
  •         Scalability: Efficient process allows for scaling up production to meet increasing demands.

 

For more information about our ultra-precision CNC grinding services, please contact us.

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