Capabilities
Ming-Li Precision Capabilities
Ming-Li Precision offers a broad range of advanced precision manufacturing technologies and solutions, from plastic injection molding to complex mold design and fabrication, serving industries such as automotive, medical, and electronics. We specialize in precision engineering, utilizing cutting-edge technologies like insert molding, overmolding, 2-shot molding, high-performance PEEK injection molding, micro molding, precision gear molding, and femtosecond laser processing to ensure the highest quality standards. Our 3D X-ray CT inspection, ultra-precision machining, and custom automation solutions enable us to deliver comprehensive engineering services that meet the most demanding requirements.
Ming-Li Precision Capabilities
| Capability | Key Focus Areas |
|---|---|
| Insert Molding, Overmolding | Integration of metal and plastic components for enhanced product strength. |
| PEEK Injection Molding | Expertise in high-performance PEEK thermoplastics for demanding applications. |
| 2 Shot Molding | Molding two different materials in a single process for complex parts. |
| Micro Molding | Miniature precision components for electronics and medical devices. |
| Precision Gear Molding | Micro and high-precision gears for automotive and electronics. |
| Mold Design & Mold Flow Analysis | Custom mold design and simulation to optimize production efficiency. |
| Precision Mold Making | High-precision mold fabrication, ensuring long-lasting and reliable mold performance. |
| Femtosecond Laser Technology | Ultra-precise laser micro-texturing and surface modification. |
| 3D X-ray CT Inspection | Non-destructive internal structure analysis for quality assurance. |
| Ultra-Precision Machining | High-precision CNC milling, EDM, wirecut, and grinding. |
| OEM Component Assembly | Complete assembly solutions for various industries, including electronics and automotive. |
| Total Engineering Solutions | End-to-end engineering services including forging, MIM, and powder metallurgy. |
| Custom Automation | Tailored automation solutions for improved efficiency in production processes. |
Ming-Li Precision offers extensive capabilities, making them a leader in precision manufacturing. Here's a more detailed overview:
1. Injection Molding Technologies
- Insert Molding: This process integrates metal components into plastic parts, providing stronger, more durable products. Applications span automotive, electronics, and medical fields.
- PEEK Injection Molding: Specializing in processing high-performance thermoplastics like PEEK (Polyether ether ketone), which is ideal for high-stress and high-temperature environments. Ming-Li has extensive experience in molding over 100 tons of PEEK components.
- 2-Shot Molding: Allows the molding of two different materials in one process, ideal for complex parts with multiple functionalities.
- Micro Molding: Expertise in manufacturing micro-sized precision parts, especially for intricate applications like medical devices, electronics, and small automotive components.
- Precision Gear Molding: Specializing in producing high-precision plastic gears, Ming-Li can manufacture small gears with tight tolerances, perfect for automotive, electronics, and other micro-precision applications. Their expertise ensures gears meet stringent performance and durability standards.
2. Precision Mold Design and Manufacturing
- Ming-Li has extensive experience in creating high-precision molds, with over 5,000 molds produced to date. Their molds are known for tight tolerances and exceptional durability, making them suitable for critical industries.
- Laser Texture Technology: Advanced laser technology that allows for the creation of intricate surface textures and patterns, enhancing the visual appeal and functionality of products.
- Femtosecond Laser Technology: Ming-Li utilizes advanced femtosecond laser systems for micro-texturing and precision surface modifications. This ultrafast laser technology allows for the creation of extremely fine, detailed patterns and surfaces with minimal thermal damage, making it ideal for medical devices, consumer electronics, and micro-precision applications.
3. Ultra-Precision Machining
- Ming-Li provides CNC milling with tolerances as tight as ±1 µm using YASDA ultra-precision machines.
- EDM and Wirecut Technologies: The use of +GF+ AgieCharmilles CNC EDM and wirecut systems ensures the creation of highly accurate, intricate components with complex geometries.
- Precision Turning and Grinding: SCHAUBLIN turning and OKAMOTO CNC grinding technologies ensure superior surface finishes and part accuracy.
4. Advanced Automation and Efficiency
- EROWA Robot Compact 80: Automated mold production system to improve workflow and reduce manual labor, enhancing overall production efficiency.
- LASERTEC 50 Shape Femto: A laser machining system that allows for highly detailed, fine machining tasks, significantly improving mold accuracy.
- Automatic Storage and Retrieval System (AS/RS): Increases production efficiency and material handling speed, contributing to faster manufacturing cycles.
5. Comprehensive Quality Assurance
- 3D X-Ray CT Inspection (ZEISS METROTOM 6): This state-of-the-art equipment enables non-destructive testing of internal component structures, ensuring zero defects in the final product.
- Automated Optical Inspection (AOI): Guarantees that even the smallest parts meet stringent quality requirements.
- Certifications: Ming-Li Precision is certified under IATF 16949, which ensures the quality management standards required for the automotive industry. They are also committed to following rigorous quality control processes across all sectors.
6. OEM Component Assembly
- Ming-Li Precision offers comprehensive OEM Component Assembly services, providing customers with full assembly solutions tailored to specific industries, including automotive, electronics, and medical devices. They handle the integration of multiple parts and components into a finished product, ensuring high-quality standards, precision, and seamless functionality. This service reduces the need for customers to coordinate multiple suppliers, streamlining production, improving efficiency, and ensuring faster time-to-market. Ming-Li's experience in precision manufacturing ensures that assembled components meet the highest performance and durability requirements.
7. Total Engineering Solutions
- End-to-End Manufacturing Solutions: Ming-Li offers a total engineering solution that integrates electronic components, PCBs, welding, machining, die casting, plating, coating, painting, bonding, screen printing, packaging, gluing, liquid silicone rubber (LSR) molding, forging, MIM (metal injection molding), and powder metallurgy. This comprehensive capability allows them to serve a wide variety of industries, from automotive to medical devices and consumer electronics.
8. Material Expertise
- In addition to PEEK, Ming-Li has extensive experience working with a wide range of engineering plastics, metals, and composite materials. Their expertise in material science allows them to provide optimized solutions for various applications, ensuring product longevity and performance.
9. Industry Applications
- Automotive: High-performance molded components, insert molding for sensors and electronic housing, and ultra-precision metal-to-plastic assemblies.
- Medical: Micro-molded components for medical devices, implants, and high-performance medical-grade plastics.
- Electronics: Precision plastic components for consumer electronics, including connectors, housings, and micro-molded parts.
- Aerospace: High-strength, lightweight components using advanced materials like PEEK, for high-temperature and high-stress environments.
10. Custom Automation
- Ming-Li Precision provides tailored Custom Automation solutions to enhance production efficiency and consistency. Our automation systems are designed to streamline manufacturing processes, reducing manual intervention, minimizing errors, and accelerating production cycles. From automated assembly lines to robotic systems, we integrate cutting-edge technology to create fully customized solutions that cater to specific production needs. These automation capabilities not only improve productivity but also ensure superior product quality by maintaining consistent performance across high-volume manufacturing. Whether it’s for automotive, medical, or electronics industries, our custom automation solutions offer scalable, reliable, and cost-effective improvements to your production operations.
Ming-Li Precision's advanced capabilities make them a versatile manufacturing partner capable of delivering complex, high-precision solutions across various industries. Their investment in cutting-edge technologies, such as laser machining, automation, and 3D X-ray CT inspection, ensures that they consistently produce components of the highest quality.
For more detailed information, please contact us.